Aluminum Rail Light Crane System

The aluminum rail light crane system uses extruded, anodised aluminum profiles instead of steel track. The profiles weigh from only 5.4 kg per metre, so the crane girder is very light and an operator can move and position the load by hand with very little force.

Five profile sizes cover loads up to 2 t. They are used as single girder and double girder suspension cranes, monorail lines with straight and curved track, raised-girder cranes for low ceilings, telescoping cranes that reach beyond the runway, and as the boom of pillar and wall-mounted jib cranes.

Anodised aluminum does not rust and has no paint to flake off. The smooth running surface inside the profile and the plastic trolley wheels make the system quiet and clean. For clean rooms we engineer the crane, hoist covers and power supply to the cleanliness class you specify.

External slots on the profile take cable trolleys, enclosed conductor lines, air hoses, energy chains and tool rails without drilling. Aluminum girders can also run on a steel runway, which combines long suspension distances with a light, easy-moving bridge.

Aluminum profile sizes

An 80 mm reinforcing profile (4 kg/m) can be combined with M, L, XL and XXL profiles to increase span and capacity without losing headroom. Loads above 500 kg require two trolleys in the track; higher loads on the XXL profile require four.

1. Moves with very little force
Light girders and smooth-running trolleys cut the push force, which reduces operator fatigue on repetitive lifts.

2. Clean and corrosion-free
Anodised surfaces, no paint and low-wear plastic wheels suit clean rooms, food and electronics production.

3. Quiet operation
Precisely extruded running surfaces keep travel noise low.

4. Accessories without drilling
T-slots along the profile carry power supply, air lines, stops and tooling.

5. Works with steel systems
Aluminum girders can run on steel runways and existing installations can be extended.

6. Fast installation
Light sections are easy to lift into place and are joined with bolted connectors.

Typical uses for the aluminum rail light crane system:

1. Clean rooms and controlled environments: electronics, semiconductors, pharmaceuticals, food.

2. New energy production: battery cell, module and pack assembly.

3. Automotive final assembly and component lines with frequent manual positioning.

4. Ergonomic workstations with balancers or intelligent servo hoists.

5. Laboratories, test areas and showrooms where appearance matters.