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How are electromagnets used in scrap yards

Electromagnets are widely used in scrap yards for sorting, moving, and handling ferrous metal materials. These devices are essentially large magnets that can be turned on and off by applying or removing an electric current. Electromagnets can be installed on various types of material handling equipment, including cranes, excavators, forklifts, and truck cranes, to enhance their efficiency and versatility when handling ferrous metal materials. These applications are particularly useful in industries such as scrap yards, recycling facilities, construction sites, and steel mills. The primary advantage of using electromagnets in scrap yards is their ability to handle heavy and bulky scrap materials efficiently, quickly, and safely.

lifting electromagnet

First of all, what is an electromagnets?

Electromagnets is a kind of principle that uses the electromagnetic principle to generate magnetic force by energizing the internal coil, and then passes through the magnetic conductive panel to tightly hold the workpiece in contact with the surface of the panel, and then powers off the coil through the coil to realize the disappearance and demagnetization of the magnetic force and the principle of removing the workpiece. hrough the wire, and greatly increasing the ability to improve the waste. After power-on, the waste is stably transferred by remote control, thereby greatly improving work efficiency.

Have you ever walked through a scrap yard and wondered how big "scrap" moves from place to place? The answer is simple……….use Kinocranes electromagnet!

Lifting Electromagnets Used in Scrap Yards

Here's how electromagnets are used in scrap yards:

  1. Lifting and moving scrap metal: Electromagnets, often attached to cranes or other material handling equipment, are used to lift and move large volumes of ferrous scrap metal. When the electromagnet is energized, it generates a strong magnetic field that attracts ferrous materials. This allows for easy and efficient handling of heavy and irregularly shaped metal pieces, such as cars, machinery, and construction debris.
  2. Sorting and separating materials: Electromagnets are employed in scrap yards to sort and separate ferrous metals from non-ferrous materials. By using a magnet to attract ferrous materials, operators can separate valuable non-ferrous metals (e.g., aluminum, copper, and brass) for further processing and recycling. This separation process helps maximize the value of the scrap metal and ensures proper recycling of various materials.
  3. Magnetic grapples: In addition to traditional lifting electromagnets, some scrap yards use magnetic grapples. These devices combine the gripping power of a mechanical grapple with the magnetic attraction of an electromagnet. Magnetic grapples are particularly useful for handling mixed materials, such as scrap metal mixed with wood or other debris, as they can selectively pick up ferrous metals while leaving non-magnetic materials behind.
  4. Clean-up operations: Electromagnets can also be used for cleaning up scrap yards, construction sites, and other areas with a high concentration of ferrous metal debris. By efficiently removing metal waste, electromagnets help maintain a safe and organized working environment.
  5. Shredding and processing: Electromagnets are sometimes employed in the processing stages of a scrap yard. After shredding and crushing scrap metal, electromagnets can be used to remove ferrous materials from the shredded mixture, ensuring a more efficient and effective recycling process.

How Electromagnets Are Used With Different Types Of Equipment

Cranes Electromagnets: Electromagnets are commonly installed on overhead, gantry, and mobile cranes to lift and move large volumes of ferrous scrap metal.  The crane's hoist system can easily control the movement and positioning of the electromagnet, making it an effective and efficient solution for handling heavy and irregularly shaped metal materials.

Excavators Electromagnets: Electromagnets can be attached to excavators as an alternative to traditional buckets or grapples.  With an electromagnet attachment, an excavator can quickly and easily pick up ferrous metal debris or scrap, improving the efficiency of operations such as demolition, site cleanup, and scrap handling.

Forklifts Electromagnets: In some cases, forklifts can be outfitted with electromagnet attachments to handle smaller loads of ferrous materials.  This application is particularly useful in warehouses or factories where smaller quantities of metal scrap need to be moved or sorted.

Truck cranes Electromagnets: Truck-mounted cranes can also be equipped with electromagnets to improve their handling capabilities for ferrous metals.  This versatile combination allows for the efficient transport and manipulation of scrap metal in various environments, such as scrapyards, recycling facilities, and construction sites.

By installing electromagnets on different types of material handling equipment, operators can significantly enhance the efficiency, safety, and productivity of their operations involving ferrous metal materials. Electromagnets provide a reliable and flexible solution for handling a wide range of ferrous metal loads, making them an invaluable tool in various industries.

Main Features of Lifting Electromagnets

Kinocranes electromagnet is a device consisting of a soft iron core and windings or turns, and conductive wire produces a magnetic field by applying an electric current. The winding increases the size of the magnetic core thereby increasing the level of magnetic current flowing through the wire, and greatly increasing the ability to improve the waste. After power -on, the waste is stably transferred by remote control, thereby greatly improving work efficiency.

  • Using a fully sealed structure, good moisture resistance.
  • Reasonable structure, light weight, large suction, low energy consumption.
  • Excitation coils are treated by a special process to improve the electrical and mechanical properties of the coils. The heat resistance grade of the insulation material is up to Class C, the overall insulation of the suction cups is H-class and the service life is long.
  • The rated electrification continuation rate of ordinary electromagnets has been increased from the previous 50% to 60%, which has increased the use efficiency of electromagnets.
  • The high-temperature type electromagnet adopts a unique heat insulation method. The temperature of the sucked object is increased from the previous 600°C to 700°C, which expands the adaptability of the electromagnet.
  • Easy installation, operation and maintenance.

What precautions should be taken when purchasing an electromagnetic chuck?

When purchasing an electromagnetic chuck, you first need to see whether the manufacturer's qualifications are formal. Kinocranes' electromagnetic chuck will be inspected when it leaves the factory to see if it meets the implementation standards of electromagnetic chuck. After the inspection, the company will produce a product certificate.

Then there is the continuous improvement of the production process of electromagnetic chuck products, and the production technology is constantly being developed, so when purchasing electromagnetic chucks, it is still necessary to compare the price. Goods, the market of electromagnetic suckers is mixed, don't just covet cheap. After comparing the price of the electromagnetic chuck, it is the problem of after-sales service, which is the core of the product.

Contact Kinocranes Electromagnet

Whether you run a junkyard or need industrial magnets, Kinocranes electroagnets are here for you! We supply very strong electromagnets to meet all your needs.

If you want to know more, please contact us

Whatsapp&Cell: +8616650308213

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